SERVICE & AFTER MARKET PRODUCTS

We, at Technobrain Engineering are committed towards our Vision by keeping our Values in the mind. We intend to offer professional and timely service to our esteemed customers. We have dedicated and trained professionals, who work in close connection with our customers for their compressed air system’s overall maintenance. We have different type of service agreements and aftermarket products to offer, which cater different need of different customers.

OUR OFFERINGS

  • Annual Service contract
  • Comprehensive contract
  • AIRnet Compressed Air piping
  • Energy Recovery system
  • Energy saver
  • Smart Link
  • AIRScan
  • Element Reconditioning
  • UNI parts (Spares for other brand compressors)

ANNUAL SERVICE CONTRACT

  • Preventive maintenance by qualified service engineers
  • Regular maintenance will improve machine’s life & help to reduce power cost
  • Reduce downtime of machines with fault diagnosis on time
  • Timely maintenance to keep the machine into operation and replacement of recommended parts which reduces the production loss

COMPREHENSIVE CONTRACT

  • Benefits of Annual Service contract
  • Fix charges for agreed time period
  • Charges inclusive for service visits & consumables cost
  • Covers quarterly visits + breakdown visits
  • Reduce internal processes like purchase requisition, negotiation etc..

AIRnet COMPRESSED AIR PIPING

  • AIRnet is a compressed air piping system that delivers quality air till point of use.
  • Modular design & light weight results in less time required for installation than traditional MS & CS piping
  • Chrome-free anodizing reduces internal corrosion
  • The system remains clean and protecting all downstream equipments
  • The leakage rate is down to zero
  • The pressure drop is minimal hence saving in energy cost
  • Our 10-year warranty provides total peace of mind

ENERGY RECOVERY SYSTEM

  • It generates hot water or hot air by using energy / heat from lube oil system
  • Energy recovers anywhere from 50-94% of this available thermal energy (as low-grade heat) to heat air or water (up to 90 °C or 140 °F)
  • It reduces the requirement of external fuel inputs
  • The design ensures perfect and easy integration of energy recovery systems in a wide variety of different applications
  • Reduced impact on the environment

ENERGY SAVER

  • Maximized the energy saving
    • Regulation of the system pressure within a predefined and narrow band to optimize energy efficiency
    • Prioritized use of the most economic machines over older, less effective versions
    • Continuous usage of VSD machines, the most energy efficient machines for variable load
    • Assurance that multiple VSD compressors are used in their most efficient performance zones when working together
    • Shutdown scheduling to avoid costs during non-working hours
  • Reduced maintenance cost
    • Reduced maintenance costs comprehensive, flexible machine sequence control ensures the installed machines are able to work in groups. ES guarantees that system-running hours are equal across all machines in the same group. The result? Fewer service visits and reduced costs as all machines can be serviced at the same time. As ES automatically shuts down machines during ‘non-production’ times such as nights, weekends and holidays, running hours and service costs are further reduced
  • Increase system reliability
    • Optimized pressure stability reduces problems with air operated equipment
    • Use of newer, more modern machines over older ones reduces downtime
    • Workload equalization avoids overloads on individual machines

SMARTLINK

  • More than just a watchful eye
  • Data monitoring
  • Service
    • Rule out all uncertainties. With SMARTLINK Service installed on your compressors, scheduling maintenance visits becomes as simple and easy as it should be; your service log book is always just one click away and your online link with Atlas Copco allows you to request and receive quotes for spare parts or additional services very fast
  • Uptime
    • Keep your compressors up and running. By e-mail and/or text, you receive all relevant machine indications (warnings and shutdowns) in advance. Based on this information, you can then take all necessary actions and measures to avoid the risk of a breakdown
  • Energy
    • Safeguard the performance of your equipment. With SMARTLINK Energy, Atlas Copco enables you to continuously monitor and analyze the energy efficiency of your compressor room. You decide on the performance indicators, you define the benchmarks. SMARTLINK analyzes and reports. You can make accurate and immediate improvements when needed. The results can be used for energy monitoring according to ISO50001

AIRSCAN

  • The air is free but Compressed air is not
  • The problems associated with operating a modern compressed air system are complex and often camouflaged to the untrained eye. That is where a professional Air Audit can help by addressing the total process of producing compressed air... not just the compressors
  • A properly conducted audit of your compressed air system provides sustainable reduction in operating cost, reduces downtime & capital spending, higher productivity of your air system
  • Compressed air system consists supply, distribution & demand. We can measure flow & power at supply and leak detection at distribution & demand (point of use)
  • Compressed air flow can measure through various process or equipments like Orifice (differential pressure) flowmeter, Vortex type flowmeter, Thermal insertion method etc…
  • The flow meter can be inserted into an existing point without interrupting your production
  • Leaks: The national average is 25% of total demand
  • Most of the leakage found at point of use and secondly during transportation
  • Leak detection can identify by noise but it’s difficult in continuous running plant hence it is identified through ultra-sonic or equivalent meter
  • Identified leakages should tag for rectification
  • The 6 mm hole in compressed air pipe leakage 104 CFM @ 7 Barg pressure, approx. 17 KW power is required to generate it and 9-10 lakh rupees is the power cost per year
  • Your air system problems require total solutions. A professionally conducted Air Audit will help you define system problems, whether they are in demand, distribution or supply, allowing you to develop cost-efficient solutions that meet your return on investment goals

ELEMENT RECONDITIONING

  • Planned element reconditioning saves money, promotes reuse and eliminates unscheduled interruptions of your compressors as well as to your operations
  • Dismantling & Re-installation
  • Reconditioning with OEM standards and replacement of element overhaul kit (bearing, seals, O-Rings and gaskets)
  • Flushing & cleaning the air/oil system
  • Complete inspection by certified technician and testing
  • Protecting your capital investment
  • Six month parts & labor warranty

UNI PARTS (SPARES FOR OTHER BRAND COMPRESSORS)

  • UNI Parts are selected specifically for the Compressors other than Atlas Copco
  • They meet or exceed the specifications of the originally installed parts
  • They assure the reliability of the installation and the quality of the compressed air
  • UNI Parts offer the convenience and efficiency of a single source supplier, reducing administration and maintenance cost

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